Process
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- Process
Wet Granulation, Tabletting & Coating can be done by following wet mixing methods
- Powder- Row Material
- Grading & sieving Process (Machine - Vibro Sier)
- Dry & Wet mixing with binder (Machine -High Shear Mixer OR Mass Mixer)
- Starch Paste Preparaon (Machine-Paste Making Kele)
- Lumps Milling (Machine Mul mill / Cone Mill/Comminung Mill / Oscillang Granulator)
- Wet Material Drying (Machine - Fluid Bed Drier OR Tray Dryer Oven)
- Forming Granules (M/c Mul mill / Cone Mill/Comminung Mill / Oscillang Granulator)
- Grading & sieving (Machine - Vibro Sier)
- Lubricaon of granules for free flowing (M/c Blender Octagonal / Double & V Cone, Bin)
- Tablet Compression (Machine - Tablet Press & Die & Punch)
- Tablet De Dusng (Machine - Vibro De Duster)
- Powder dust extracng during tablet compression (Dust Extractor Unit)
- Film & Sugar Coang of tablets (Machine - Auto Coater or Convenonal coang)
- Coang soluon preparaon (Machine - Srrer & Colloid Mill)
- Aer That Tablets will be inspected and Packed
Wet Granulation, Tabletting & Coating can be done by following direct drugs Penetration methods.
- Powder- Row Material
- Grading & sieving Process (Machine - Vibro Sier)
- Dry & Wet mixing & Granulaon with Ingredient & Binder Spraying (M/c. -Fluid Bed Processor with Top Spray)
- Lumps Milling (Machine Mul mill / Cone Mill/)
- Grading & sieving (Machine - Vibro Sier)
- Forming Granules (M/c Mul mill / Cone Mill/Comminung Mill / Oscillang Granulator)
- Grading & sieving (Machine - Vibro Sier)
- Lubricaon of granules for free flowing (M/c Blender Octagonal / Double & V Cone, Bin)
- Tablet Compression (Machine - Tablet Press & Die & Punch)
- Tablet De Dusng (Machine - Vibro De Duster)
- Dust extracng during tablet compression (Dust Extractor Unit)
- Film & Sugar Coang of tablets (Machine - Auto Coater or Convenonal coang)
- Coang soluon preparaon (Machine - Srrer & Colloid Mill)
- Aer That Tablets will be inspected and Packed
Dry Granulation, Tabletting & Coating can be done by following direct Compaction methods.
- Powder- Row Material
- Grading & sieving Process (Machine - Vibro Sier)
- Dry Compacon of the material (Machine - Roll Compactor)
- Compacted material to be granulated (M/c. Oscillang Granulator/Mul Mill)
- Grading & sieving (Machine - Vibro Sier)
- Lubricaon of granules for free flowing (M/c Blender Octagonal / Double & V Cone / Bin)
- Tablet Compression (Machine - Tablet Press & Die & Punch)
- Tablet De Dusng (Machine - Vibro De Duster)
- Dust extracng during tablet compression (Dust Extractor Unit)
- Film & Sugar Coang of tablets (Machine - Auto Coater or Convenonal coang)
- Coang soluon preparaon (Machine - Srrer & Colloid Mill)
- Aer That Tablets will be inspected and Packed
Pellets Making Process-1: In this process we manufactured equal size pellet for Pharmaceuticals and Foods.
- Powder- Row Material
- Mixed the powder with liquid and made dough (Machine -Sigma Mixer-"Z" Blade Mixer)
- Mixed dough material to be extruded (M/c. - Extruder- Axial or Redial type )
- Spherical pellet made from Extruded material (Machine - Spherodizer)
- Spherical Pellet Drying (Machine - Fluid Bed dryer OR Tray Dryer)
- Grading & sieving (Machine - Vibro Sier)
- Aer That Pellets are inspected and Packed in capsule
- OR Packed in Pouch OR Will be pallet coated.
Pellets Making Process-2: In this process we manufactured unequal size pellet for Agro chemicals, Chemicals & Catalysts Industries.
- Powder- Row Material
- Dry powder rotated on inclined disc type pan and that me liquid spray on the material so powder agglomerated and than agglomerated granules rolling and get size bigger due to connually spraying. In this process we get unequal size pallet. (M/c. -Pallezer)
- Pellet Drying (Machine - Fluid Bed dryer & Tray Dryer)
- Grading & sieving (Machine - Vibro Sier)
- Aer those Pallets are inspected and packed in Bag.
Pellets Coating Process: In this process we coated automatically equal size pellets for Pharmaceuticals and Foods.
- Equal size Pellets made form Process of Extruder & Spherodizer system.
- The pallet fill in the container of Fluid Bed Coater and spraying the coang soluon by boom spraying system and the will be dried the pallet in the same machine. (Machine - Fluid Bed Coater with Wurster Coater/ Boom spraying system.)
- Grading & sieving (Machine - Vibro Sier)
- Aer That Pellets are inspected and Packed in capsule OR Packed in Pouch OR Will be pallet coated.
Liquid Syrup Manufacturing Automatic Process.
- Process: 1 Automac Sugar Syrup Manufacturing Process
- Step:1 Sugar Grading & sieving Process (Machine - Vibro Sier)
- Step:2 Sugar Transfer in the sugar melng vessel (Machine - Vacuum Transfer System)
- Step:3 Sugar Melng Process by Sugar and D.M.water mixed and heated in sugar melng vessel so sugar is malted (Machine -Sugar Melng Vessel)
- Step:4 Melted Sugar to be filtered for removing impurity of solid parcles and transfer the manufacturing vessel (M/c. Basket Filter and Transfer Pump)
- Step:5 Syrup manufacturing by adding drugs & ingredient in malted sugar and mixed by srrer and high speed homogenizer with heang. Also the material re circulated in the vessel aer that readiness of syrup it will be cooled by cooling system. (Machine -Syrup Manufacturing Vessel)
- Step:6 Cooled syrup will be transfer through inline homogenizer and filter press for homogenize mixing and filtered up to 5 microns size in storage tank. (M/c Inline Homogenizer & Filter Press)
- Step:7 The syrup is storage in the storage vessel and when transfer to the filling machine that me mixed by srrer. (Machine -Storage Tank)
- Step:8 Syrup transfer to float tank of filling machine by transfer Pump system (Machine - Tranfer Pump) Liquid syrup will be packed in bole by filling & sealing & packing line machinery
- Step: 9 Automac washing of all vessel and Tank by CIP system (Machine -CIP/ WIP System)
Liquid Syrup Manufacturing Semi Automatic Process.
- Process: 1 Semi Automac Sugar Syrup Manufacturing Process
- Step:1 Sugar Grading & sieving Process (Machine - Vibro Sier)
- Step:2 Sugar Transfer in the sugar melng vessel by Manually
- Step:3 Sugar Melng Process by Sugar and D.M.water mixed and heated in sugar melng vessel so sugar is malted than adding drugs & ingredient and mixed by srrer in the same vessel for manufacturing syrup (Machine -Manufacturing Vessel)
- Step:4 The syrup will be transfer to storage vessel through inline filter press and than cool the syrup in storage vessel.(M/c Filter Press and Storage vessel)
- Step:5 The syrup is storage in the storage vessel and when transfer to the filling machine that me mixed by srrer in the storage vessel and passed through Colloid mill for homogenize mixing. (Machine -Colloid Mill)
- Step:6 Syrup transfer to float tank of filling machine by transfer Pump system (Machine - Tranfer Pump) Liquid syrup will be packed in bole by filling & sealing & packing line machinery
Ointment/ Cream / Tooth Paste /Gel Manufacturing Automatic Process.
- Step:1 Water Phase: Fill D.M. water in water phase vessel than heated and srring(Water Phase Vessel with srrer & jacketed)
- Step:2 Wax Phase: Fill wax in wax phase vessel than heated and srring (Wax Phase Vessel with srrer & jacketed)
- Step:3 Melted wax and heated water will be transfer to in the Ointment/ Cream/ Tooth Paste/Gel Manufacturing Vessel by Vacuum Transfer system and mixed in the vessel. Than added drugs and ingredient with Heang, srring and high speed homogenizer. Also the material re circulated in the vessel and Vacuumised for evaporate of the d (Machine -Ointment Manufacturing Jacketed Vessel with srrer, High speed Homogenizer, Vacuum Pump and lid liing system)
- Step:4 The material will be transfer to inh the storage tank by bump pump (M/c. Bump Pump)
- Step:5 The material will be store in the storage tank and this tank having facility for heang and trolley wheel for move to filling area. (Machine -Storage Tank)
- Step:6 The storage tank carry to filling machine by manually and the material will be heated by hot water circulaon for easy transferring high viscous material by metering pump to the hopper of filling machine . (M/c- Metering Pump)
- Step:7 The Ointment/ Cream will be fill and seal by filling machine and packed by packing line machinery. (Machine -Filling & Sealing and Packing Line Machinery) Ointment / Cream will be packed by filling & sealing & packing line machinery
- Step: 8 Automac washing of all vessel and Tank by CIP system (Machine -CIP/ WIP System) Please Note that the Triple Roller Mill will be used for proper mixing and reduced parcle size of basic powder material and removing water and liquid content from final materials
Ointment/ Cream / Tooth Paste /Gel Manufacturing Semi Automatic Process.
- Step:1 Water Phase & Wax Phase & Manufacturing Phase: Fill D.M. water in than heated and srring aer that added wax in the same container than again srring and heated. Aer complete melng and mixing of wax than to be added drugs and ingredient in same container and mixed by srrer.(Machine: Planetary Mixer with srrer & jacketed)
- Step:2 The Mixed material will be passed through colloid mill for parcles size reducon and homogenize mixing than transfer to storage tank..(Machine: Colloid Mill)
- Step:3 The material will be store in the storage tank and this tank having facility for heang and trolley wheel for move to filling area. (Machine -Storage Tank)
- Step:4 The storage tank carry to filling machine by manually and the material will be heated by hot water circulaon for easy transferring high viscous material by metering pump to the hopper of filling machine . (M/c- Metering Pump)
- Step:5 The Ointment/ Cream will be fill and seal by filling machine and packed by packing line machinery. (Machine -Filling & Sealing and Packing Line Machinery) Ointment/ Cream will be packed by filling & sealing & packing line machinery
- Please Note that the Triple Roller Mill will be used for proper mixing and reduced parcle size of basic powder material and removing water and liquid content from final materials
For Material Transfer and Conveying Process.
- Dry Mixing, Grading, Milling, Blending of Powder, sugar and adding flavors.
- Wet Granulation and Formulation.
- Gems and Polo tablet Manufacturing.
- Gum Melting, Sugar Melting vessel/Mixer/Cooker.
- Gum, Gems & Mint Tablet Sugar Coating.
- Sugar melting and mixing coco, milk powder and flavors.
- Gel Manufacturing Plant.
Agro Chemicals, Chemicals
A. We have Vacuum transfer system for following process
- Loading sugar in sugar melng vessel.
- Loading all type of Mixer machine.
- Inline milling and siing.
- Loading all type of Blender machine.
- Loading on Tablet Press.
- Loading Tablet in coang Pan
- Unloading FBD Bowl
- Inline dry granulaon with Roll Compactor. Oscillang Granulator and sier
B. We have Tipper system for following process
- Unloading FBD Bowl with inline milling or siing.
C. We have Bin Loader system for following process
- Loading all type of Mixer machine.
- Loading Powder to the Tablet press.
- Loading Tablet in Coang Pan
- Inline milling and siing of the materials.
D. We have Storage Bin / IPC Bin system for following process
- Storage of powder, Granules. Tablets, Coated Tablets.
- Transfer ingredient etc.
Our Range of machinery for different Process:
1. POWDER MIXING PROCESS
- (a) Wet Mixing:
- High Shear Mixer ( RMG)
- Mass Mixer
- Sigma Mixer ( Dough Mixing)
- Paddle Mixer
- (b) Dry Mixing:
- Paddle Mixer
- Ribbon Mixer
- Cone Mixer
2. WET POWDER DRYING PROCESS
- Fluid Bed Dryer
- Tray dryer- Oven
3. VACUUMIZED DRYING PROCESS
- RCVD
- VACUUMIZED TRAY DRYER
- VACUUMIZED RIBBON/PADDLE MIXER
4. FLUDIZED GRANULATION & PALLET COATER PROCESS
- Fluid Bed Equipment with top spray and wurster coater- Combo Model.
5. PALLETS MAKING PROCESS
- Sigma Mixer ( Dough Mixing)
- Extruder
- Spherodizer
- Pallezer
6. DRY GRANULATION PROCESS
- Roll Compactor
- Oscillang Granulator
7. MILLING AND SIZE REDUCTION PROCESS
- Mul Mill
- Cone Mill
- Comminung Mill
- Oscillang Granulator
8. STARCH PASTE MAKING PROCESS
- Paste Kele
9. BLENIDNG PROCESS
- Octagonal Blender
- "V" Shape Blender
- Double Cone Blender
- Bin/ Conta / Cage Blender
- Tumbler Blender
10. SIEVING AND GRADING PROCESS
- Vibro sier
11. MATERIAL CONVEYING & STORAGE PROCESS
- Tipper for FBD Bowl unloading
- Bin Loader for RMG/Tablet Press/ Blister Pack/ Coang
- Movable Hoist
- Bin- Storage & Conveying
- Pneumac/ Vacuum Conveying System
- Conveying Trolley
- Air locked can for drugs convying
12. TABLETTING PROCESS
- Tablet Press
13. TABLET ALLIED MACHINERY
- Die and Punch
- Die and Punch Storage Cabinet
- Die and Punch Polishing Kit
- Deduster
- Elevang Deduster
- Dust Extractor
- Metal Detector
14. TABLET COATING PROCESS
- (A) Film Coang
- Auto Coater - Opon for Interchangeable Pan
- (B) Sugar Coang
- Convenonal Coang machine
- Spraying system
- (C) Coang Soluon Preparaon
- Srrer/ Homogenizer
- Colloid Mill
15. LIQUID/SYRUP HOMOGINIZE MIXING & GRINDING PROCESS
- Automac Liquid Syrup Manufacturing Plant.
- Colloid Mill
- Srrer
- Homogenizer
- Inline Homogenizer
- Dispohomoginizer
- Contra Mixer
- Mixing Vessel - Vacuum/Jacketed-Heated /srrer
- Storage Tank with srrer
- Filter Press- Zero Holdup
- Basket Filter
- Telescopic Stand for srrer
16. OINTMENT / CREAM HOMOGINIZE MIXING & GRINDING PROCESS
- Colloid Mill
- Homogenizer
- Inline Homogenizer
- Dispohomoginizer
- Triple Roller Mill ( Three roller Mill)
- Planetary Mixer
- Vacuum Mixer
- Ultra/Contra Mixer
- Automac Ointment / Cream / Tooth Paste / Gel Manufacturing Plant
- Vacuumized Mixer with homogenizer
17. LIQUID-SOLID SEGRICATION PROCESS
- Centrifuge
18. POWDER FINE PARTICAL SIZE REDUCTION PROCESS
- Ball Mill
- Pulverizer
- Disintegrator
- Kharal ( semi Liquid process) - for herbals product
