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Octogonal Blender
Application :
“ PHARMA FAB INDUSTRIES “ Octogonal Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries.
Process :
The octagonal shape blenders have six corner of product container for more tumbler effect to the material for fast and homogenize mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the blender drum. The octagonal blender is tumbles the material in the container and spread out. The mixing is achieved in 10 to 20 minutes with better homogeneity.
Octagonal Blender Salient Features :
- Available Capacity in octagonal blender 25 kg to 8000 kg batch size.
- Design as per GMP and cGMP Model
- MOC : SS 304 , SS 316 , SS 316L
- All Product Contact parts SS 316 / 316L & Non Contact parts SS 304.
- Suitable for dry mixing of products in granule form.
- Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
- Product container having discharge with butterfly valve and man hole.
- Enclosed rigid drive with reduction gear box and motor.
- Charging hole with hinged lid with seal for charging and cleaning.
- Safety reeling provided for rotating area of product container.
- Fixed baffles provided for lumps breaking.
- Easy for loading and unloading of material. Easy for cleaning.
- The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.
- Simple design requires minimum maintenance.
- Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
- Panel fabricated from SS304 material with facility of three phase indication, D.O.L. Starter, digital timer & Amp. Meter
- As per client requirement machine will be provided with left side drive or with right side drive.
- Maximum care has been taken to ensure safe operation of the unit.
- Enclosed rigid drive with reduction gear box and motor. Worm reduction gear use for speed reduction.
- Food grade rubber gasket used for butterfly valve at the discharge .
- Maximum care has been taken to ensure safe operation of the unit.
- Manual rotating facility with hand wheel for inching.
- Bigger size batch at low power consumption.
Octagonal Blender Operation :
The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing.
The Octagonal Blender Machine gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.
Charging Option:
- Loading & Unloading by Product container with Jacking trolley.
- Vacuum conveying system.
- Bin loading by hydraulic hoist.
Option Available :
- Variable speed for product container by VFD.
- Vacuum Loading facility for material charging.
- Flame proof drive motor along with flame proof starter and push button.
- Cylindrical container with cone for material charging.
- Rotary intensifier with AC variable drive.
- PLC Controls with HMI touch screen,
- Loading with vacuum transfer systems.
