Ointment / Cream / Lotion Manufacturing plant

Applications :

Pharma FabTM Industries Ointment manufacturing Plants are applicable for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.

Ointment ,Sterile Ointment , CreamGel , Lotion , Shampoo, Toothpaste Other Semi Solid Emulsions.

SALIENT FEATURES :

  • Complete untouched -Processing Plant
  • CIP / SIP able
  • All wetted parts are of SS 316 / 316L Quality Material.
  • All Pipelines are seamless & internally Electro-Polished
  • Re-Circulation after Mixing (provided)
  • Mixing and Dispersing quality adjustable
  • Jacketed vessels for heating / cooling processes
  • Compliance of cGMP Guidelines
  • Documentation : DQ / IQ / OQ / PQ (provided)
  • The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
  • All Material Transfer Done Under Vacuum.
  • The main advantages of the same are:
  • To avoid hand touch & contamination
  • Saving precious batch processing time
  • Lower maintenance cost, as no moving components used
  • Load cell for accurate weighing
  • PLC based control panel / SCADA for process automation
  • FLP System can be provided

specifications

  • Fully automatic Ointment / Cream Manufacturing plant is consisting of
  • Pre water phase vessel.
  • Pre wax / jelly phase vessel.
  • Manufacturing Vessel (Vacuumize and Homogenizer).
  • Vacuum Pump
  • Interconnecting pipeline.
  • Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
  • Storage ( Mobile tank ) vessel
  • Integrated automatic control panel.
  • Working Platform

Design Features :

  • Available model 50 KG to 2000 KG working Capacity.
  • Design as per GMP and cGMP
  • MOC : SS 304 , SS 316 ,SS 316L
  • Product Contact parts SS 316 / 316L and Non Contact parts SS 304..
  • Food Grade silicon rubber for seal.
  • Integrated Cleaning in Place (CIP) facility.
  • Batch Size Capacity
  • Water Phase Vessel
  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.
  • Wax Phase Vessel
  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.
  • Manufacturing Vessel (Vacuumize and Homogenizer).
  • Jacket is provided for heating & cooling.
  • It’s a Vacuumize process.
  • Vessel Inside Pressure (-1 bar to +2 Bar)
  • Heating Jacket Pressure (-1 bar to +6 bar)
  • Heating is achieved by steam or hot water circulation.
  • Agitator mixer with self pressure is provided Teflon scrapper.Scrapper cleanly working on both side.
  • High speed Bottom Entry Homogenizer with toothed Rotor - stator type.
  • variable speed drive for agitator & Homogenizer.
  • Homogenizer mounted on lower position in the centre of vessel.High shear & pressurization of the homogenizer.Thus homogenization of high viscosities up to 400.000 mPas.
  • Hydraulicallt Motorized top lid upward and downward movement .
  • Safety Interlock process is provided with limit switch.
  • Connection is given for for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Temperature controller for sensing the temperature & Safety pressure Valve for releasing of excess pressure.
  • Valve is provided at the bottom for discharge .
  • Vacuum System
  • Water Ring Vacuum Pump.
  • Vacuum gauge & Vacuum relief valve.
  • Storage Vessel
  • Mobile storage vessel.
  • Bottom cone is Jacket for heating.
  • Inter Connecting Pipe
  • Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
  • Recirculation in manufacturing vessels.
  • Vacuum connecting pipe.
  • Working Platform
  • Rigid structure with anti slipping embossed plat.
  • Made from SS 304.

Controls & Visualization :

  • Electric Controls with digital display.
  • Optional PLC Controls with HMI Touch screen.
  • RPM and Process time entries.
  • Temperature controls- Heat/cool.
  • Vacuum start- Stop.
  • Integrated Data Recording for batch.

Safety Features :

  • Emergency stop button
  • Safety vacuum relief valve & Indicator Gauge.
  • Safety Pressure Valve.
  • Limit switch at top lid